Using plastic hammer, drive transfer case from transaxle. Using a screwdriver, remove shaft oil seal. If clearance is not as specified, ensure components were assembled correctly. Leave gears in oil pump body for inspection. Loosen the clamp of the steering column hole cover.
Ensure bolts are in correct locations. Install the 8 mounting bolts in several passes, in the sequence shown. To install, reverse removal procedure. Suitable for Professional and D. Ensure sleeve is positioned correctly.
Install 2 oil seal rings to transaxle case. Starting torque should be 4. Ensure Black race on thrust bearing is visible upon installation. Use care not to damage O ring. Inspect discs and plates for wear or burnt areas. Using pin punch and hammer, loosen staked part of lock nut. Seal is properly installed when it is flush with outer edge of pump body.
Oil cooling system contamination may cause premature transaxle failure. Using needle nose pliers, remove the bush from the rack housing. Ensure check balls are installed in correct locations. Using a screwdriver, remove the rack guide bush from the cylinder end stopper. Using snap ring pliers, remove the snap ring while pushing the push rod.
Using a feeler gauge, measure the clearance between the drive and driven rotor tips. Toyota 4-Runner — The manual for maintenance and repair of Toyota 4Runner 1984-1995 and Toyota Pick-Up of 1979-1995 with petrol engines. Remove the 3 screws and disconnect the connector. Connect jumper wire to terminals No. Install piston return springs and clutch balancer onto direct clutch drum. Using vernier calipers, measure direct clutch piston return spring free length with spring mounted to spring seat.
Ensure transaxle case and transaxle housing surfaces are clean. If preload is not within specification, remove 16 transaxle housing bolts. If not as specified, replace clutch assembly. Using vernier calipers, measure underdrive brake piston return spring free length with spring mounted to spring seat. If a problem is found, replace the rear propeller shaft. Underdrive clutch should rotate in a counterclockwise direction, and lock in a clockwise direction. In the Toyota group there are a lot of companies, both automotive and engaged in many different areas.
Using appropriate race installer and a hammer, install transaxle case bearing race. Check the bearing turns smoothly. Insert rear planetary sun gear into direct clutch. Using a screwdriver, remove 2nd brake assembly snap ring. Using appropriate press positioned on clutch balancer, compress piston return springs. If necessary, replace the steering rack. Set the check mode see step 6.
Using a screwdriver, pry out the finish panel. Remove forward clutch from transaxle case. For transaxle housing oil seal, wrap vinyl tape around seal installer at a position. Remove 2 bolts, manual detent spring and cover. Install underdrive planetary ring gear into counter driven gear.